Making horse rugs is a process that requires patience, skill, and attention to detail. A horse rug is a type of blanket or coat designed to keep a horse warm and dry in cold or wet weather. There are different types of horse rugs, including stable rugs, turnout rugs, and cooler rugs. In this guide, we will go through the steps involved in making a basic horse rug.

To help navigate our wide of materials and hardware, we have put together a short guide showing you our recommended materials, hardware and tools which are ideal for making horse rugs.

Safety Note - We always advise that customers take the appropriate courses to ensure the safety of the horse and the handler.

HOW TO FIT A HORSE RUG

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What is Nylon Lining?
Nylon Lining is a heavy nylon fabric which is predominately used in horse rug making and repairs.

Why is Nylon Lining used in Rug Making?
Nylon lining is commonly used in horse rug making to provide a smooth, durable, and moisture-wicking layer inside the rug. Horse rugs are protective coverings designed to be worn by horses in order to provide warmth, protection, and comfort in various weather conditions. The use of nylon lining in horse rugs can provide several benefits, including:

1. Moisture management: Nylon has the ability to wick away moisture, which can help keep the horse dry and comfortable in wet or humid conditions.
2. Durability: Nylon is a strong and abrasion-resistant material, which can help extend the lifespan of the horse rug.
3. Comfort: Nylon lining can provide a soft and smooth surface against the horse's skin, reducing the risk of irritation or discomfort.
4. Easy to clean: Nylon is easy to clean and maintain, making it a practical choice for use in horse rugs that are subject to frequent use and exposure to dirt and sweat.

Nylon lining is typically used in conjunction with other materials, such as polyester, wool, or cotton, to create a layered horse rug that provides the necessary level of insulation, protection, and breathability.

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Why is this material used?
A Breathable Heavy nylon is often used for horse rug making because it can provide excellent protection against rain, snow, and other types of wet weather. Horse rugs are designed to protect the horse from the elements, and a waterproof nylon lining can help prevent moisture from seeping through the rug and reaching the horse's skin. This is especially important in colder weather, when a wet and cold horse can be more susceptible to illness and injury.

In addition to being waterproof, nylon is also lightweight, durable, and easy to clean, making it a practical choice for use in horse rug making. Nylon is also resistant to abrasion and tearing, which can help extend the lifespan of the horse rug and reduce the need for repairs or replacement



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What is Bonded Nylon Thread?
Coats Nylbond is a bonded nylon thread made from pre-stabilised continuous filament nylon 6.6. Coats Nylbond cuts cleanly at thread trimming with no ply separation and provides superior abrasion resistance in the sewn product.

The proprietary bonding technology yields a tough uniform bond with exceptional peel strength in a soft, supple construction.

* Please Note - Lower Tkt (ticket) numbers denote thicker thread*


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What is Polyester Binding Tape?
Binding Tape is high quality polyester binding used in rug making and other similar applications.
Available in various widths and colours on 50m rolls.
Made in the UK.

Why is Binding Tape used?
Binding tape is often used in horse rug making to reinforce the edges of the rug and prevent fraying or unraveling. Horse rugs are subject to a lot of wear and tear, especially around the edges where they come into contact with the horse's body, the ground, and other surfaces. Binding tape is a strong and durable material that can help protect the edges of the horse rug from damage and extend the lifespan of the rug. 



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What is a Gear Dee?
A Gear Dee is a heavy welded ring which are typically used on horse rugs as buckles for the various straps needed on a horse rug.
Available in brass plated and nickel plated.
Thickness of the wire: 4.8mm.

Why are Gear Dee Rings used on Horse Rugs?
Welded rings are commonly used on horse rugs to attach various components of the rug, such as the leg straps or chest closures. A welded ring is a circular metal ring that has been joined together by melting the ends of the metal and fusing them together. Welded rings are often preferred over other types of rings, such as split rings or sewn rings, because they offer several advantages in horse rug making

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Why are Rug Clips used for Horse Rugs? 
Rug clips, also known as blanket or rug buckles, are commonly used in horse rug making to attach the front closure of the rug. They are designed to provide a secure and adjustable closure system that can be easily fastened and unfastened as needed.

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What is Twill Polypropylene Web?
Twill Polypropylene Web is a quality polyprop webbing with a V twill weave. It is Ideal for all kinds of straps. However it can also be used as binding. It is also available in wide range of colours, suiting all your needs!

Why is Twill Polypropylene Web used?
Polypropylene webbing is a popular material choice in horse rug making due to its many benefits. Polypropylene webbing is a synthetic material that is made from woven fibers of polypropylene, a thermoplastic polymer 
 

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 What is a Surcingle Set?
Simple but robust surcingle sets, ideal for the manufacture or repair of horse rugs.
Available in nickel plated and brass plated.


Why is a Surcingle Set used?
A surcingle set is commonly used in horse rug making to help keep the rug in place and ensure a secure and comfortable fit for the horse. A surcingle set consists of a series of straps that go around the horse's belly and attach to the horse rug, typically at the back end of the rug.


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What are Polypropylene Front Straps?
Polypropylene front straps are soft front straps made from polypropylene webbing. They are typically used for rug making.

Why are Polypropylene Straps used?
Polypropylene front straps are a common component of horse rug making, particularly for the front closure of the rug. Here are some reasons why polypropylene front straps are used:

Durability: Polypropylene is a synthetic material that is highly resistant to wear and tear, making it a durable choice for horse rug making.

Strength: Polypropylene front straps are strong and can withstand a lot of pressure and weight. This makes them ideal for use in horse rugs that are subject to heavy use and wear.

Lightweight: Polypropylene is a lightweight material, which helps to reduce the overall weight of the horse rug. This makes the rug more comfortable for the horse to wear and move around in.


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What is a Caveson Buckle?
Caveson buckles are a type of buckle commonly used in horse rug making, particularly for the front closure of the rug.
Material: Zinc
Available in brass plated and nickel plated.



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